Picture 1 shows 3 of these pieces plus a reducer (also
needed).
| Needed:
(the part #s and descriptions given are for Home Depot
stores) For
Ram Air:
- Your
old air silencer and factory air box. (free)
- Some
1/4 inch long sheet metal screws (1/8 dia) ($1.50)
- Four
sections of the above mentioned duct ($1.71 each)
part # 0779387041448…. 5X90 GAL EL
- One
5" to 4" reducer. Same material as above ($2.75
)
part # 0779387087897……5X4 GALV
- (Cobra
only - optional on GT) One 6” to 5” reducer ($2.95)
part # 0779387087927……6X5 GALV
- One
piece of Screening 2.5’ long X 8” wide ($2.50)
part # 0049821852801….Gutter guard
- Drill
and small drill bit for screws.
- A
hacksaw (to trim snorkel)
- Removal
of factory fog lights (for Ram-Air)
- Keep
factory fog lights (for Cold-Air induction)
- Pliers
or wire cutters
- One
cylindrical clamp 6” size ($.50)
sorry no part number
For
Cold-Air induction:
The only part needed is the 5” to 4” reducer and one piece
of the 5” ducting. |
Here we go!
| Put the
front end of your car on jack stands (safety is first). |
Remove the
airbox/silencer/filter from your car (for room to work).
On the Cobra you also need to remove your Strut Tower Brace
(if you have one), and remove the MAF and inlet tube leading
to your throttle body.
| Separate
the silencer and airbox (if this has not been removed yet),
Just pull it apart! |
Cut back the
factory air silencer about 6 inches from the snorkel end (see
picture 2) . this will make the diameter large enough to fit
over the 4" end of the 5 X 4 reducer (it stretches - make it
tight). Tony and I used a hacksaw. Cut the snorkel
approximately where the picture has the white line.
Picture 2 Shows the Air Silencer and Cut line
The aluminum
4" end of the 5 X4 reducer should be bent slightly in an oval
shape to fit inside the oval air silencer hole. Make sure to
cut the hole so that it is parallel to the line of the fender.
You may have to install the silencer and mark it to be sure.
Once it is trimmed to the right size, attach it to the 4” end
of the reducer. Remember that the snorkel goes over-top
of the 4” end of the reducer, not the other way around.
Now that you have it fitting together perfectly, take the snorkel
back off from the reducer and set it aside for later.
| Attach
three sections of the 5” ducting together (or use 1 section
if you are doing cold-air induction only) , and use 2 screws
in each to secure them. Then attach to one end,
the 5” to 4” reducer, again using 2 screws. It’s easier
to put the screws in if you drill a tiny hole first. |
Now from under
the car, stick this entire piece up the fender (4” end first)
and into the hole leading into the engine compartment (where
the snorkel used to go), shaping the pipe as you go will help
here. Also, get a friend to help from above. This
step is not that difficult on the GT, but it is EXTREMELY difficult
on the Cobra because there is a unit called an “Air-box” that
is smack dab in the middle of where you want to go, mounted
at the top of the fender. It has a couple of hoses coming
out of it that feed the catalytic converters on start-up.
It is very tough to get the ducting past this unit, but since
I did it (all by myself) I’m sure anyone else can too.
Patience helps big time! Gee, didn’t SVT know we wanted
to put 5” ducting in there??? LOL. The next picture illustrates
basically how the ducting will route itself through the fender.
You won’t have the large reducer on the bottom end yet, and
if you are only doing cold air, this piece will obviously be
much shorter.
Picture 3
| Once
the 4" end is through the fender, reconnect it to the air
silencer, making it as tight as you can get it (the silencer
should NOT be on the airbox yet) |
Re-attach
the silencer to the airbox (saliva helps) and go ahead and re-install
the filter/airbox/silencer. Because of the extra stiffness and
lack of flexibility, I couldn’t reconnect the airbox to the
fender wall using the supplied bolt, in fact I cut the
side attachment off with the hacksaw along with the foot on
the bottom of the airbox - I needed the room. You may
get lucky and not have to do this. On the GT you are done
under the hood, on the Cobra you now need to reconnect the MAF
and then lastly the inlet tube to the throttle body. Don’t
forget to reconnect the 2 sensor switches at the MAF, which
you had to disconnect to remove the inlet tube. If you
are doing the cold-air induction only, you are done (Just aim
the tube forward & down.) and you can now relax and go for
a drive (don’t forget to lower your car first, hehe).
| **Note:
Because of the tight fit of the silencer on the reducer,
it will hold the lightweight piping assembly just fine (since
all the other pieces are screwed together). Neither
Tony nor myself needed any extra supports. Plus the first
90 degree bend also presses firmly against the fender, so
it won't move once installed. |
Remove the
fog-light.
| Depending
on how exactly you have routed your ducting, you may be
within one more piece of ducting from the fender, a little
further than that , or even a little closer. Also,
it’s not completely necessary on the GT to be touching the
fender since there is no lip there to use as a support (there
is on the cobra). Installing the 6 X 5 reducer
on the GT is your choice. |
Hold up the
last piece of 5” ducting and the 6 X 5 reducer and see how well
it fits. Once it seems to be fitting perfectly than take
it back off and screw the 2 pieces together. On the Cobra
you want it to fit over top of the lip of the fog-light hole.
You can adjust the length of this piece if it is too long by
prying out sections of the 5” ducting. You will have to
pull really hard (close to the rivets) but they WILL come apart.
Don’t install this piece yet.
| On the
GT cut a piece of the screen using pliers or wire cutters
that will fit over the 6” end or the 5” end if you didn’t
use the reducer, and bend it around the end. Use the
cylindrical clamp to hold this screen in place. On
the Cobra, cut the screen to size, than from underneath
place it over the inside of the fog-light hole bending the
screen around the lip. Pictures 4 and 5 show what
the hole looks like on the Cobra with and without the screen.
I recommend strongly using this screen to prevent stones
leaves and seagulls from getting up in your filter box! |
Picture 4
Picture 5
Now go back
under the car and attach the last piece. Now you need
to secure it with screws (this is tricky since the rest is already
installed - being a contortionist will help;-). On the
cobra you now need to use the cylindrical clamp and tighten
it up over the screen/duct/lip/ area. I pulled the
other fog-light also and installed the screen so that they would
match!
Hey guess
what…..you’re done.
Total installation
time (not including shopping) is about 2 hours on the GT and
a couple more than that on the Cobra! There is no
question it pulls much harder than before, and it even sounds
better. Both Tony and I have seen improvements of approximately
3/10ths in the ¼ and about 1 mph (not bad for $20 Eh).
If you have any questions, e-mail me at Scott.Winger@sympatico.ca
and I'll be glad to help.
I took this
setup one step further on my Cobra. Since I lost the fog
light I moved them both to the spoiler. Each one is dead
center on each side of the license plate and just below (see
picture 6). It now has the “Stocker” look. Picture
7 is owned by Dennis who followed my “Fog-light re-location”
notes as well as installing the ram air as outlined. It
looks amazing without the front plate (no choice in Canada).
Picture 6
Picture 7
The original
wiring also reached to the new location which was a bonus.
What is even better is that now the fog lights actually work!
I guess because they are away from the headlights they aren’t
getting lost in the rays. The GT spoiler unfortunately
isn’t big enough to do this, so Tony got some after-market
bulbs and used them instead. If you want the written instructions
for the “Fog-light re-location” for the Cobra, e-mail me and
I’ll send you the text in Word format.
Scott Winger
(§cott 96Çobra)